• VariSystems, North America's largest manufacturer of custom over-molded cable assemblies, also manufactures traditional assemblies, over-molded circuitry, raw cable, cable harness, transportation / trailer harness and electromechanical panels and enclosures.

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June 2010: You might think that by June Calgary would be in the midst of a early summer heat wave but, unfortunately, our latitude and altitude have combined to provide us with mid-June temperatures in the high-50’s to low-60’s F (15 C). Fortunately, moderate temperatures help to keep our costs down, as we don’t have to cool our 40,000 square-foot manufacturing facility. The recession appears to be over and VariSystems is hiring and staffing up to meet increased demand without impacting our delivery times.


There are a number of reasons that VariSystem's customers have made us the largest custom manufacturer and the vendor of choice for connectivity products; first and foremost is the quality of our products. VariSystem's polyurethane cables and cable assemblies are as much as 5-times stronger than other (PVC) cable products. VariSystem`s cables also have as much as 30-times higher abrasion resistance while still offer superior flexibility and performance in extreme weather.

Our customers have made us the largest because we have delivered the highest quality products at a level of consistency that is unmatched in our industry

We don’t simply supply products, we offer our customers complete solutions for their connectivity needs, including Engineering, CAD service, Expedite Services and Logistical Support (Inventory Stocking, Off-site KanBan’s, etc).

While we are a very large manufacturer, our entire process is designed to support both production and custom (short) runs - we build more “runs of one” than anybody.

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Innovative Approach


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Overmolded Cable Assemblies


VariSystems supplies cable assemblies to a variety of industries, for a broad spectrum of applications. Anywhere that the cost of failure exceeds the cost of upgrading from "commodity class" cables to our extreme-service cabling and cable assemblies.

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Complete In-house Manufacturing


From bare copper and raw plastic resins to complete panel and enclosure building, VariSystems expertise, production systems and dedication to quality extend across the spectrum of connectivity products. Our products have been used for projects as diverse as well-site stimulation and interface harnesses to CF-18 jet fighter avionics.


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Injection Overmolding


"Overmolding" is a unique method of manufacturing superior quality cable assemblies. VariSystems takes bare connectors, solders or crimps cable or wire (as per customer requirements), then encloses both cable and connector with injection-molded plastic. The finished assembly is stronger, more weatherproof, more flexible and more reliable than cable assemblies manufactured by traditional methods (cable clamp and heat shrink). From Medical to Military, our cables are featured anywhere that the cost of failure would exceed the cost of utilizing quality cable assemblies to avoid it.